Router Table Plan
The dimensions chosen for this
versatile , easy to build router table are 32 inches wide
and 24 inches deep.
These
dimensions are variable and should be based on your requirements. The router
insert is offset towards the
front of the table since this
is where most routing is performed. The design of this
table also provides for use of the
rear of the table when a larger table
surface is required. This is
performed by simply flipping the fence around and
routing in the opposite
direction. It was decided
not to incorporate a miter slot and instead designed and built a
crosscut sled to be
able to safely rout at right angles
to the table.
To eliminate any possibility of table sag,
the
router table top is a torsion box with glued and screwed
internal supports or webbing The torsion box is very
rigid
and unable to sag due to its inherent I-beam design
characteristics. There are two 3/4 in. slots
on either side of the
router which will house 1/4-20 aluminum T-tracks ( 3/8
in. X 3/4in.). The T-tracks
provide the fastening and adjustment
of the adjustable fence. The router
table top itself is 3/4 in. thick.
The criteria for this router table are:
-
an optimized table height of 37 inches
-
versatile table dimensions for both large and small work ( 32 in. wide X 24
in. deep)
-
easy to build, using standard dimensioned lumber
- eliminate possibility of table sag using torsion box construction
- flexibility of fence orientation on table top
-
very good dust collection
- ease of accessing the router from the top or bottom
- ease of removing router for hand held use
- ability to both adjust router bit height and change router bits from top
- to incorporate rigidity and mass in table
- designed to use a crosscut sled for both safety and accuracy
A Veritas circular router base plate kit
was selected to mount a 2 1/4 HP
router. This router plate kit
has some
interesting features such as rigidity,
the ease of adapting and
installing a router to, and can be
removed from
underneath the table. The low cost of the router plate kit,
very good directions for
mounting a router, and a small
footprint ( 9 inches diameter) of the plate
are also important design factors. A router of your choice can easily be
substituted. Sample, reduced size photos and illustrations are shown below.




1. Router table plan with detailed build sequence and 25
CAD illustrated drawings
2. Versatile crosscut sled plan, easy to build using
dimensioned lumber.
3. Torsion box construction for a sag-free table surface
Comprehensive information,
construction techniques, large photos and (25) detailed computer designed
illustrations
(CAD)
to build this router table and crosscut sled are included when you purchase this plan. Once
payment has been
processed, select
"Return to WoodSkills" to download and save this
detailed
plan to build
this versatile router table
and crosscut sled.
Router Table Plan $9.00
